4 Case Studies of Company Successfully Utilizing Collaborative Robots
The collaborative robots, the latest robotic models from Universal Robots, have taken robotic automation to a new level. Because the robots are simple to operate and portable, they may safely work alongside humans. In addition, it allows for faster redeployment to different areas of production.
Cobots are extremely useful for automating production processes in any business. Indeed, the multiple benefits that collaborative robots provide have earned Universal Robots a global reputation in the future industrial business.
Seasonal variations in consumer trends and demand impact many manufacturers around the world. Constant labour hurdles are also prevalent, making it challenging to staff the workplace effectively while remaining competitive. As a result, industry companies who wish to continue business will find robotic automation appealing.
Universal Robots has experienced a surge in demand for collaborative robots from manufacturers looking for low-cost automation solutions. These intelligent collaboration robots are simple to set up and handle high peak shifts and seasonal demands across various manufacturing and production lines.
Case Studies of 4 Companies that Benefit from Cobot Use
Here are six companies who required automating solutions to their respective issues, and adopting the use of collaborative robots provided the answer.
1 Aircraft Tooling Company
The company is an aviation repair centre in the United States. They required a robot capable of performing high-velocity and oxygen fuel with plasma spray repair procedures on items. ATI chose the UR10 because they needed a cost-effective and viable solution that would work in their modest spray cells. Fortunately, the universal-robots.com robots delivered their promises. The robot’s ability to perform successfully in ATI’s spray booths, which became extremely hot and gritty, was a unique characteristic that earned the admiration of all ATI employees. The firm’s thermal spraying line manager was concerned that powder coatings might compromise the cobot’s resistance and endurance. However, they discovered the bearings intact after opening the UR10’s seals, and its status is still fine and unbroken after three years of constant operation.
2 Continental Automobiles
The Spanish car company has always prioritized innovation mainly because they operate in a highly competitive industry, resulting in a high need to increase their production output.
They opted to invest in some UR10 cobots in 2016 to automate their production processes. This initiative has allowed them to cut replacement times in half, from 30 minutes manually to 15 minutes when done using collaborative robots, hence lowering operational costs.
The company has also been able to govern the robots’ decisions by establishing a central electronic and robot controller point, which allows them to make system adjustments without the assistance of outside experts, thanks to the robots’ simple programming capabilities. The adoption of cobots also implies that staff will no longer be performing menial chores and will be able to focus on more critical tasks, increasing the company’s total productivity.
3 Creating Revolutions
Creating Revolutions from Miami manufactures customer service paging systems for the hospitality industry. Unfortunately, product reject rates in the assembly of hospitality service devices were increasing.
The pager is a communication disc the size of a hockey puck that connects visitors with their waiter via their smartphone. It isn’t easy to manufacture this item, requiring a high degree of precision and consistency.
The issue is that manually identifying a given process is quite tricky. The company tested over 40 robot companies to find an appropriate answer. Still, most of them lacked a solid programming function for the robots, while others required too many alterations or were too large and space-consuming.
Ultimately, they chose the UR3 model. The robot provides them with the exact precision they require, allowing them to reduce the overall reject rate from the double digits to less than 1%. Their overhead has also fallen dramatically while their output has increased by ten.
The UR3 production robot is responsible for two distinct processes. The first step is to inspect the aluminium chassis components to ensure they are correctly lined up on a tray. The robot then picks the item, clamps it, grabs a silicone injector, aligns it, and finally sets an optic disc before placing the complete product back on the tray.
Next, the robot pulls a disc with a metal base from a dispenser and places it into an optical laser scanner, aligning the disc. The collaborative robot subsequently places the disk into a holder, where it is fixed by sealing the two clamps.
4 Orkla Foods
The company was formed through the merger of three food companies. Several industrial sites are located throughout Sweden. One manufacturing facility specializes in vanilla cream making. Their task was to identify an integrated solution to work with their manufacturing devices in a system alongside their people without requiring the installation of safety equipment.
Orkla Foods was pleased by a presentation of the UR10. They bought the UR10, which let them automate their workflow by putting the bags in packages. The robot arm is currently self-contained, but it is part of a chain that includes panel erectors and a package sealer supplied by a filling system.
The robot makes things easier by allowing them to automate and minimize heavy lifting and tedious, repetitive tasks for their personnel. The collaborative robot’s most vital feature is that, in addition to being flexible and simple to operate, it will instantly stop if a person approaches it, making it highly safe and eliminating the need for any protective guarding.
For the UR10, the corporation received a six-month return on investment (ROI). Now, the collaborative robot assists Orkla Foods in streamlining all of its manufacturing activities and achieving long-term operational stability in carton packing.
Even manufacturing unions favour the usage of collaborative robots seeing as it’s a cutting-edge concept to have workers and robots coexist in the workplace. Workers perform sophisticated inspection or manipulation duties while the cobots perform demanding and strenuous chores. It also allows people to use their expertise in creative tasks while saving time.
Therefore, it’s safe to state that cobots are extremely useful for automating production processes in any business. Indeed, the multiple benefits that collaborative robots provide have earned Universal Robots a global reputation in the industrial automation business.